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FAQ

This are questions that you might ask about our pricing plans and service.

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  • Sinter Machines (SM) offers a comprehensive solution for recycling various types of plastic, sand, inert, and industrial wastes using the Waste Aided Recycle Production (WARP) process.

  • The WARP process involves creating a composite material by combining plastic waste with sand or other inert or industrial wastes. This composite is then used to produce high-value construction products.

  • Raw materials can include post-consumer or industrial plastic waste, various types of sand, or inert or industrial process wastes. Each type of waste is detailed below to help identify suitable materials from your region.

    • Household post-consumer plastic waste

    • Industrial mixed plastic waste (e.g., from paper mills, packaging, plastic product production)

    • Agricultural Fleece

    • Landfill plastic waste

    • Plastic waste from bio-mining

    • Ocean and river plastics

  • Polypropylene (PP), PE T, multilayer plastics (MLP), ABS, polystyrene, polycarbonate, and various types of polyethylene (LLDPE, LDPE, HDPE).

    • River sand

    • Quartz sand

    • M&P sand

    • Desert sand

    • Sea sand

    • Foundry waste sand

    • Rock mining waste

    • Cryolite waste from aluminum smelting

    • Cast iron slag

    • Eco sand from cement processes

    • M-Sand slurry

    • Pond ash and fly ash from thermal power stations

    • Fine dust from AAC block production

    • Glass bottle powder

    • Masonry and concrete waste

    • Construction and demolition waste

    • Gypsum waste

    • Dolomite waste

    • Powder from granite and marble polishing

    • Waste chalk powder

    • Road sweep sand

    • Stone rubble grinding waste

    • Dirt and gravel waste

  • Composite mixes are prepared by combining various waste plastics, sand, and other wastes according to the desired end product. Sinter provides guidance on the optimal mixture ratio for specific applications.

    • Auto-Loading System (ALS):

      • SM 01 ALS

      • SM 02 ALS

    • Heat and Melting System (HMS):

      • SM 200UE HMS

      • SM 400E HMS

      • SM 600 HMS

    • Hydraulic Press with Power Station:

      • SM 60 HP (Various Models)

      • SM 100 HP

      • SM 120 HP

      • SM 180 HP

      • SM 250 HP

      • SM 400 HP

    • Compression Die Moulds

    • Water Cooling System:

      • Industrial Chiller Plant (SM 05 CP, SM 10 CP, SM 20 CP)

      • Cooling Tower

    • Plastic Pre-Process Machinery:

      • Agglomerator (SM 100 AGM, SM 200 AGM, SM 200 AGA)

      • Crusher/Grinder (SM 100 CG, SM 200 CG)

      • Blade Sharpening Machine (SM 01 BSM, SM 02 BSMA)

      • Plastic Recycle Extruder

    • Mixer/Blender

    • Big Bag Discharge Station

    • Fumes Handling System:

      • Dust Collector

      • Fumes Exhaust System (FES)

      • Fumes Extraction System (FES)

      • Fumes Filtration System (SM 04 IFS, SM 02 IFS)

    • Wet Paint Booth

    • Air Compressor

    • Power Transformers:

      • Step-Up Transformers

      • Step-Down Transformers

  • Not necessarily. The machinery required depends on the available raw materials, planned end products, output needs, and budget. Sinter will help determine the appropriate machinery for your specific requirements.

    • Roof tiles (various types)

    • Floor slabs (industrial, parking, heating)

    • Pavers (blocks, grass pavers, kerb stones)

    • Lumber planks

    • False ceiling tiles

    • Wall bricks (compound walls, interlocking blocks)

    • Manhole covers and rings

    • Wall cladding

    • Poles

    • Pallets

    • Road humps

    • Plant pots

    • 100% waterproof

    • No handling wastage

    • Strong and lightweight

    • Excellent dimensional stability

    • Potential for unbreakable products

    • Fire resistant

    • UV resistant with embedded color shades

    • Chemical and acid resistant

    • Anti-skid surface finish

    • High abrasive resistance

    • High compressive strength

    • Outdoor decking

    • Park benches

    • Outdoor furniture (chairs, tables)

    • Outdoor gates

    • Exterior wall cladding

    • Animal cages

    • Fence walls

    • Pallets

    • Staircase steps

    • Poolside decking

    • Indoor attics

  • The composite mix ratio varies depending on the end product application. Typically, the ratio of plastics to filler waste ranges from 30:70 to 70:30.

  • MLP, which includes multiple plastic layers and aluminum foil, has lower plasticity. To improve binding properties, it's usually mixed with more flexible plastics. MLP is suitable for products like paving blocks.

  • Yes, foundry sand dust is suitable as a filler in the composite mix.

  • Yes, we provide pelletization machines for recycling nylon fishing nets.

  • Yes, we offer installation, commissioning, and training services for the machinery supplied to ensure optimal performance.

  • Typically, it takes about 90 working days to ship the production line ordered by clients.

  • No, we do not manufacture washing and drying machinery. The WARP process accepts contaminated plastics without pre-washing or drying.

  • Yes, the composite mix can contain up to 5% moisture, but it is recommended to use dry composite for efficient productivity.

  • To handle fumes from the WARP process, we provide:

    • Dust Collectors

    • Fumes Exhaust Systems

    • Fumes Extraction Systems

    • Fumes Filtration Systems

  • The ratio varies based on the end product, typically ranging from 30% plastics and 70% filler waste to 70% plastics and 30% filler waste.

  • Most machines are CE certified to meet European quality and safety standards. Our Machines are also compliant to Canadian & Australian Standards. Sample products are tested during the Factory Acceptance Test (FAT), and test reports are available on our website.

  • We recommend using color pigments, masterbatches, and suitable additives to enhance the appearance of natural plastics.

  • Yes, we recommend high-performance additives for UV resistance, fire resistance, and antioxidants to ensure high-quality, durable end products.

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